어디에서나 바로가기 기능을 사용하실 수 있습니다. 주메뉴 이동은 알트 키 플러스 1 키이고, 본문 이동은 알트 키 플러스 2 키입니다.

Eco-friendly · Safety · High-efficiency Blast Solutions

CleanCycle Blast

CleanCycle Blast achieves the required surface roughness and cleanliness through an eco-friendly,
low-dust blasting method that encapsulates abrasives within specially manufactured sponge foam.

  • 01
    CleanCycle Blast is a representative method of low dust and eco-friendly blast, and it is a surface treatment method that drastically reduces dust and waste generated during Sand Blast.
  • 02
    CleanCycle Blast uses abrasive called CleanCycle Media, which is an abrasive that encapsulates abrasive (aluminum oxide, garnet, etc.) within a specially made porous sponge foam.
  • 03
    CleanCycle Blast uses compressed air to blast CleanCycle Media to remove rust, paint and contaminants from the substrate to create surface roughness and surface cleanliness that meet the required specifications.

Main Characteristics

Discover the key benefits of CleanCycle Blast at a glance.

  • Low dust

    The blasted CleanCycle Media absorbs dust through its compression and expansion upon impact with the substrate, reducing airborne dust generation by up to 98% compared to conventional Sand Blast.

  • Reusable

    After collecting the used CleanCycle Media, the recycler equipment is used to sort and classify reusable CleanCycle Media and foreign substances. The sorted CleanCycle Media can be reused up to 10 times.

  • Improved Safety

    Low dust blast method ensures worker visibility, reduces the repulsion of CleanCycle Media to ensure worker safety and protects surrounding equipment/facilities from dust.

  • Eco-friendly

    • Scattering dust generation is reduced by up to 98% compared to Sand Blast, thereby minimizing the spread of air and surrounding pollution.
    • Waste generation is reduced by 94% compared to Sand Blast.

  • Applicable to various fields and purposes

    • The type and particle size of abrasive used in the CleanCycle Media can be selected according to the application field and purpose of use.
    • It can achieve a surface roughness of 0–125 µm
    • It also ensures surface cleanliness up to Sa3 / SP5

Application Area

Introducing various industrial applications of CleanCycle Blast.

CleanCycle Blast Concept

We introduce the principles, components, and technical advantages of CleanCycle Blast.

Recycle Process
  • 01
    Blasting
    • CleanCycle Media encapsulated with abrasives (Aluminum Oxide, Garnet, etc.) in specially formulated porous sponge particles are blasted using compressed air.
  • 02
    Removal of contaminants and creation of surface roughness on the substrate surface
    • When the CleanCycle Media impacts the surface, it momentarily flattens, exposing the abrasives inside.
    • The exposed abrasives remove rust, paint, and contaminants from the surface, creating the desired surface roughness and cleanliness.
  • 03
    Dust Absorption
    • The compressed CleanCycle Media expands, it absorbs the dust generated during blasting into its porous structure.
  • 04
    Collection and Reuse
    • After collecting the used CleanCycle Media, it is processed through a dedicated recycler that separates reusable CleanCycle Media from contaminants. The sorted CleanCycle Media can be reused up to 10 times.

CleanCycle Media Recycle

We introduce the principles, components,
and technical advantages of CleanCycle Media Recycle.

CleanCycle Blast Treatment Process
  • 01
    Blasting
    • CleanCycle Media is projected with compressed air to impact the substrate surface and remove contaminants.
  • 02
    Collection
    • The used CleanCycle Media is collected after blasting.
    • The collected CleanCycle Media is a mixture of abrasives and contaminants such as rust, removed paint, and dust.
  • 03
    Separation
    • Use the dedicated recycler separates reusable CleanCycle Media from contaminants.
  • 04
    Reuse
    • The sorted CleanCycle Media is fed back into the blasting equipment and can be reused up to 10 times.

CleanCycle Blast Advantages

Discover the key benefits of CleanCycle Blast at a glance.

  • Excellent surface treatment
    • It can ensure surface cleanliness up to Sa3 / SP5.
    • It also achieve a surface roughness of 0–125 µm.
  • Low dust
    • Reduces dust generation by up to 98% compared to Sand Blast.
    • It can work safely in limited environments such as enclosed spaces.
    • Protects nearby sensitive equipment from dust during Blasting.
    • Improves operator visibility, reducing rework and enhancing safety.
  • Reusability
    • CleanCycle Media can be reused up to 10 times.
    • Reduces waste by up to 94% compared to Sand Blast.
    • Lowers costs for abrasive handling, transportation, and waste disposal.
  • Reduced Downtime
    • Low dust generation allows simultaneous operation with other work activities, Prevents cost loss due to work stoppages.
  • Improved Salt Removal Efficiency
    • Improved surface chloride removal 60% improvement in chloride removal efficiency compared to Sand Blast.
Conclusion
CleanCycle Blast is a next-generation surface treatment technology that is environmentally friendly as it produces less airborne dust than conventional Sand Blast,
provides a safer working environment by improving worker visibility, and allows the reuse of abrasive(CleanCycle Media).

As the surface treatment industry seeks more eco-friendly and safer alternatives, CleanCycle Blast, with its advantages of excellent surface preparation,
low dust generation, environmental friendliness, reusability, and improved working conditions, sets a new standard for surface treatment technology.

ESE CleanCycle Blast Videos

본문 영역
#esesolution #sponge blast #low dust blast #sponge media #sponge abrasive #sponge blast equipment #sponge blasting #spongeblast #spongemedia #spongeblasting
TOP